Hexin GmbH · Data & Control

Digital Systems

Digital systems for manufacturing: HIMS and IMMP as in-house developed platforms; Dassault 3DEXPERIENCE as an authorized implementation partner.

Data Architecture

Software layer for production

Production lines generate data points every second. The value of this data depends on how it is structured, linked, and analyzed—tailored to the customer’s requirements and specific business processes.

Real-time tracking

  • Equipment, staff, materials
  • Process Parameters and Quality
  • Energy consumption per line

Structured layer

  • BOM list as a central data source
  • HIMS for Manufacturing Management
  • IMMP for Operations Management

Tailored to customer needs

  • Configuration by plant and product
  • Interfaces to legacy systems
  • Gradually or completely
HIMS

Manufacturing Management Platform

HIMS is the Hexin Group’s in-house manufacturing management system. It uses the bill of materials (BOM) as its central data source and manages the production process from order placement to completion.

  • BOM-based traceability across all business processes
  • End-to-end data management from sales, R&D, and procurement through to production and project management
  • Order Planning and Sequencing with Tool and Material Tracking
  • Quality and process data in a single system
  • Internal and External Collaboration: Connecting Customers and Suppliers for Full Transparency in the Material Flow
  • Real-time data as the basis for quick, informed decisions
  • Custom development instead of off-the-shelf solutions
IMMP

Operations Management System

IMMP is the Hexin Group’s digital operations management platform, focused on digital industrialization. Together with HIMS, it forms the Group’s digital service matrix. Thanks to its high level of functional integration and customization, it enhances management capabilities, innovation, and operational efficiency—tailored to the digital needs of companies across various industries and of all sizes.

  • Smart Manufacturing Foundation: Integration of HIMS and the Kaida Manufacturing Platform
  • Business Management: Human Resources, Financial Planning, Quotation Preparation, Workflow, and Resource Scheduling
  • Special Modules: Customs System (HXCAS) and Assembly Workstations
  • Operation and Maintenance: Integrated Operations Platform and HOP Operations Platform
  • High functional integration with highly customizable development
3L System

Smart Production Line Management

A comprehensive, intelligent production line management solution based on Industrial IoT, big data, and AI. The 3L system collects, integrates, and analyzes all production line data—including equipment, personnel, materials, processes, quality, and energy consumption—in real time, thereby providing end-to-end transparency, intelligent analysis, predictive maintenance, and continuous optimization of the entire production process.

MONITORING

Real-time transparency

  • Real-time tracking of equipment, personnel, and materials
  • Real-time status of the entire line
  • Dynamic visualization of output, energy consumption, and capacity
QUALITY & EFFICIENCY

Quality and OEE

  • Identify bottlenecks and reduce unplanned downtime
  • Real-time process quality reduces scrap and rework
  • Higher Overall Equipment Effectiveness (OEE)
MAINTENANCE & OPTIMIZATION

Predictive maintenance

  • Predictive maintenance instead of unplanned repairs
  • Data-driven decisions instead of relying on experience
  • Standardization and the preservation of best practices

Industrial IoT

Networking of devices and systems

Big Data

Real-time data collection and analysis

AI-driven

Pattern Recognition and Optimization

Dassault 3DEXPERIENCE

Officially Authorized Implementation Partner

Dassault Systèmes is a global leader in 3D software. Its core 3DEXPERIENCE platform combines modeling, simulation, production planning, and smart manufacturing in a single integrated environment. Hexin Kaida, the group’s digital subsidiary, is an officially authorized sales and implementation partner for the 3DEXPERIENCE platform. We support our customers with sales, technical consulting, industry-specific solutions, as well as implementation and support for the platform.

Engineering Services

Software related to the line

A software platform alone cannot transform production. Hexin combines these platforms with engineering services—tailored to each customer’s specific business processes.

  • Consulting on digital transformation: lean optimization, production line layout, logistics, and business processes
  • Product and production line design for vehicles and components
  • CAE Simulation: Stiffness, Strength, Modal Analysis, and Crash Simulation
  • Digital Twin: a digital representation of the plant with VR/AR/MR visualization
  • Dassault Secondary Development: Parametric Modeling and Batch Processing
  • Remote Maintenance and Machine Vision Based on IoT

On-site data flow analysis.

Digital systems are analyzed at the plant prior to implementation. An initial assessment of the existing systems serves as the starting point.